Research cooperation develops innovative technology for environmentally sustainable syngas production from carbon dioxide and hydrogen
BASF, the Linde Group and ThyssenKrupp plan to develop an environmentally friendly and competitive basis for utilizing the climate gas carbon dioxide (CO2) on an industrial scale. They aim to employ innovative process technology to use carbon dioxide as a raw material, with positive effects on climate protection. Together with BASF’s subsidiary hte AG and scientific partners VDEh-Betriebsforschungsinstitut, Düsseldorf, and TU Dortmund University, the companies are developing a two-stage process. In the first step, an innovative high-temperature technology will process natural gas to obtain hydrogen and carbon. Compared to other processes, this technology produces very little CO2. The hydrogen is then reacted with large volumes of CO2, also from other industrial processes, to give syngas. A mixture of carbon monoxide and hydrogen, syngas is a key raw material for the chemical industry and is also suitable for producing fuels. The German Federal Ministry of Education and Research (BMBF) is subsidizing the project within its “Technologies for Sustainability and Climate Protection – Chemical Processes and Use of CO2” scheme. The project started on July 1, 2013, and is expected to last three years.
“Together with our project partners, we aim to develop a technology that will open up innovative ways of producing the basic key chemicals hydrogen and syngas on an industrial scale from natural gas, a resource that will be available for the long term. In hydrogen production alone, we expect CO2 emissions to be about 50 percent lower than in current standard processes. At the same time, this process produces hydrogen at particularly competitive costs,” said Dr. Peter Schuhmacher, President, BASF SE Process Research & Chemical Engineering.
Unlocking the raw material potential of carbon dioxide
The project’s approach has several advantages:
Multidisciplinary cooperation as a success factor
BASF coordinates the joint project and, in cooperation with hte, carries out the experimental research activities on gas decomposition and the catalyst development for the production of syngas. Based on this the partners intend to develop a pilot plant design and a concept for integrating the innovative technology into existing chemical and steel-producing sites. The engineering responsibility lies with Linde and ThyssenKrupp Uhde. ThyssenKrupp Steel Europe and its subsidiary Kokereibetriebsgesellschaft Schwelgern (KBS) will perform the carbon conditioning and testing for steel industry use.
“We are sure that the interdisciplinary cooperation of the engineering, chemical, gas and steel industries will be the key to the success of this project,” stated project coordinator Dr.-Ing. Andreas Bode, BASF New Business GmbH, in unison with the representatives of the companies participating in the project.
BASF is the world’s leading chemical company: The Chemical Company. Its portfolio ranges from chemicals, plastics, performance products and crop protection products to oil and gas. We combine economic success with environmental protection and social responsibility. Through science and innovation, we enable our customers in nearly every industry to meet the current and future needs of society. Our products and solutions contribute to conserving resources, ensuring nutrition and improving quality of life. We have summed up this contribution in our corporate purpose: We create chemistry for a sustainable future. BASF posted sales of €72.1 billion in 2012 and had more than 110,000 employees as of the end of the year. BASF shares are traded on the stock exchanges in Frankfurt (BAS), London (BFA) and Zurich (AN). Further information on BASF is available on the Internet at www.basf.com.